TOOL AND DIE MAKING

Service

What is tool and die?

Tool and die making, the industrial art of manufacturing stamping dies, plastics molds, and jigs and fixtures for mass production of solid objects.

The manufacture of stamping dies is a major part of the work of a tool and die shop. Most stamping dies are used to make sheet metal parts ranging in size from the finger ring of a dial telephone to the panel of an automobile body. Each stamping die consists of two parts, called punch and die, or male and female dies. Both parts are firmly mounted on an electrically or hydraulically driven press. During a work cycle, the punch ram mounted on the male die is lowered into the stationary female die. Any metal sandwiched between the two parts is cut or shaped into a specified shape. Like dies, presses range in size from very small to huge. Bench presses are usually small enough to be picked up by hand; however, the presses used to stamp out car roofs are typically about three stories high and capable of exerting several tons of force.

The molds involved in plastic molding are quite similar to stamping molds. The main difference is that stamping requires force, while molding does not. In plastic molding, two units are required, which are designed in such a way that, when combined, they form a closed system of cavities connected to a central orifice. The liquid plastic is forced through the orifice into the cavity or mold, and when the plastic solidifies, the mold opens and the finished part is ejected.

 

What can we do for you?

Our design and engineering teams design and build all of our molds using state-of-the-art forming and stamping simulation software to help you validate the final design before building the mold. We can help you select materials and identify potential problem areas to help you best design your metal part or mold for manufacturability. Our highly skilled craftsmen share their years of expertise in making stamping and forming dies for our diverse customer base. Our full-service tooling is staffed by professional mold makers working two shifts to meet your exacting requirements.

First-class dies and tooling require precision machining and measuring equipment to provide assurance. For this purpose, we have introduced advanced machining equipment such as CNC machining units, slow wire cutting, EDM, and precision grinders, as well as measuring equipment such as 3-coordinate measuring machines to ensure manufacturing accuracy and inspection verification.